Caliper Box

I designed, modeled, and manufactured a custom box for my Mitutoyo 6” calipers out of 6061 aluminum.

To start, I built a series of 3D printed prototypes to check the fit and feel, and to validate sourced components like hinges and magnets for the lid closure. After a couple iterations, I dialed in a design where the lid closed smoothly and securely.

With the prototype finalized, I programmed the part in Mastercam and machined it on a Haas Mini Mill. The finished box turned out even better than expected and now sits proudly on my desk.